Friday, November 16, 2012

That Was Fun

Sweet Pea settles in to her new home.
I'm headed south for the holidays. No surprises there. It is the pact Anita and I keep. We will cruise. I will single-hand at times. I will be there for the holidays, no matter what. Oh, honey, I'm home.

Sweet Pea, in contrast, will be lingering in Oriental, NC, for a while. How long? Ah, isn't that always the question in life and in cruising?

I had expected that remedying the misaligned bearing, adding unworn parts heroically delivered from New Jersey by UPS and adjusting a screw here or there would lead to the finale in this Yanmar melodrama. I fully intended to give Deaton Yacht Service a standing ovation as I pulled out of the slip.

How naive. How undramatic. I should have realized that the first act included at least two smoking guns. The principle of Chekhov's gun applies and the curtain has risen on yet another act. This perplexing saga is turning out to have more episodes than a telenovela.

Strong performance by Eric.
Yanmar, not so much.
First, I must give full credit to Eric Pittman, who is stellar in the role of diesel mechanic. He heroically wrested a gun out of the villain's hand. That misaligned bearing that appeared in an earlier scene, standing too proud and misleading the governor into wrongly killing the idle revolutionaries? Totally not a problem anymore. The engine now purrs like a kitten at 850 rpm, roars like lion at full throttle and sounds ready to go.

If only. Unfortunately, it puffs black smoke on acceleration. Goose the throttle and it spits gobs of soot, as if someone had tucked a hearty pinch of snuff up inside the exhaust elbow. This second smoking gun appears to be the injection pump, which has twice been rebuilt by Mack Boring.

Now that everything else is exactly right -- new parts, new adjustments, new focus -- senior support technicians, including Mack Boring's own, opine that the pump is delivering too big a gulp of diesel, though now at exactly the right moment and with the correct pressure. Prior to now, it had been anyone's guess as to what might be happening since so many other things were wrong.

This big gulp could explain the thick black mustache -- it is much darker than her sisters; they all sport a shadow above the lip -- the carbon buildup inside cylinders, leading to too much compression, the coked up exhaust elbow and the choking sooty clouds I've left behind when I panicked the throttle. Once at Samson Cay in the Bahamas I glanced back after gunning away from the dock against a stiff current. Onlookers were fleeing what appeared to be a volcanic eruption enveloping the shore.

John Deaton and Eric want to pursue this until it is explained and fixed. They are appalled at the situation and want to make it right. I agree with their goal. Why rush off, only to limp from boatyard to boatyard with severe engine indigestion?

The schedule is uncertain as the players sort out who does what and as importantly who picks up the check for this entertainment. My cruise is on hold. I have failed in my mission to stay ahead of the frost line. Burr.

But, oh yeah, Jay Ungar's tune Fiddler's Elbow? I have had lots of time to work on that one. After hours and hours of goosing its throttle I can now move along at 150 bpm. My fingers smoke as they dance across the buttons. No cause for concern.




Tuesday, November 6, 2012

More than the Sniffles

Yanmar, off for a brief visit to the doctor
I keep telling myself that the cruise is what actually happens rather than what I want to have happen. There I was, heading south and thinking of Jekyll Island. My main concern was whether I would get an interesting collection of day sails along the way. Instead I got to stay put in Oriental, NC, for the last month.

Ron and Jayne, who have a house in Oriental, have been incredible, stopping by to chat and commiserate, driving me here and there, sharing eat outs, inviting me over for bottles of wine and dinners, providing a personal laundromat. Cruising really is about the people. I met them in the Bahamas long ago when we first ventured across the Gulf Stream and have treasured thirty years of their kindness and friendship.

I never imagined that inquiring into my rebuilt Yanmar's oil leaks would tie me to Deaton's dock for this long. Black snot dripping from its nose turned out to be the least of its problems. This has become a bit like going to the doctor with the sniffles and ending up on the operating table, getting a heart transplant.

John Deaton said that they would make things right. They haven't flinched. Eric has relentlessly pursued various mysteries while the engine sheds more and more parts. They are determined to make sure that we leave here actually cured.

An early puzzle had to do with incorrect settings for the governor and timing of the diesel injection pump. Eric adjusted those to factory spec, replaced several parts, fixed the the oil sniffles and fired her up. It ran perfectly.



Well, almost perfectly. At idle it would eventually lug and die. How disappointing. Eric had seen this once before in a six-month chase to nail down a problem with a different Yanmar. He knew where to look. Off came pumps, flywheels and housings to reveal gears and shafts that are normally quite private.

And there, hidden away, was the smoking gun. Sometime in the past the bearing that supports the front of the crankshaft was pressed into its housing with a bit less than the required vigor. It stands about a millimeter proud of where it should be and doesn't quite align with the surface that holds the governor assembly. The governor arm has been doing a mad dance as its forked fingers followed that misaligned bearing's sleeve.

Ah, those incorrect settings for the governor and timing of the diesel injection pump? I now believe that they were a maladjustment to compensate for symptoms caused by the underlying mistake of that proud bearing. This could account for all sorts of problems in governance, or whatever one might call the nuances of feeding exactly the right amount of fuel into the beast’s maw at precisely the moment to make things happen.

The tolerances are tight. Uneven wear on the tips of the governor fork's fingers meant being intolerably out of specification. Even more serious problems would eventually occur. Sort of like acid reflux I suppose, painful and ominous.

Having found this, we're now on hold for parts. The replacement comes from New Jersey. In the end, hurricane Sandy is affecting me, too, though I understand that this delay is absolutely nothing compared to Sandy's real effects.

Although the schedule is uncertain, I have hope. Perhaps the clouds of black smoke that have followed me around will finally be behind me. The Yanmar will purr with pleasure. The engine sump will stay pristine. Sweet Pea will once again leave a wake as the scenery slides past.

Fiddler's Elbow
Meanwhile, when I'm not hanging out with Ron and Jayne, my cruise consists of chasing Jay Ungar. Jay is a prolific composer, well known for writing Ashokan Farewell, a lament that Ken Burns used as the theme tune in his 1990 documentary The Civil War.

On Jay and Molly's album Waltzing with You, they play Fiddler's Elbow at a brisk 150 bpm. Alas, on this tune my melodeon's governor is still topping out at a sluggish 130.

Perhaps I should ask Eric to look at my fingers for signs of wear after a thousand or so practice runs. Nah, I don't want to be the one that's on hold for parts.